A1-1
High Pressure Ball Valves
The HYDAC family of dependable high pressure ball valves provides full,
unrestricted flow and positive shut-off of fluids and gases under extreme
service conditions. Models are available to accommodate system pressures
up to 7,250 PSI. Since a variety of materials are available, HYDAC valves can
be used with various fluids and gases including petroleum based oils and
some water glycols.
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
A1-2
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
KHB, KHM, KHP, KHB3K Series
Standard Ball Valve Design Features and Options
Available Options
HYDAC can furnish ball valves with special options including:
• Locking devices
• Stainless steel valve bodies
• Pneumatic or electrical actuators
• Limit switch
• Off-set or straight control handles
• Custom solutions - Contact HYDAC
Product Improvements:
Zinc Plating: Carbon Steel Valves now come with Zinc Plating as the
standard surface finish. Corrosion protection is improved.
Pressure Rating: Standard Carbon Steel Valves now rated up to
6000psi see specific product pages for details.
Description
The HYDAC family of dependable high pressure ball valves provides
full, unrestricted flow and positive shut-off of fluids and gases under
extreme service conditions. Models are available to accommodate
system pressures up to 7,250 PSI. Since a variety of materials are
available, HYDAC valves can be used with various fluids and gases
including petroleum-based oils and some water glycols.
Valve Design
The design of HYDAC ball valves is based on the “floating ball”
principle which allows the ball to turn freely between the ball seals.
A positive seal is attained by fluid pressure acting on the upstream
surface of the ball and producing a constant uniform contact
between the downstream ball seal and the ball. The ball is operated
by a sealed spindle with a projecting square end to which the control
handle or optional actuator is attached. Ball valves are intended to be
used as on/off flow control devices and are not to be used to throttle
fluid flow. The valves should always be either fully open or closed.
Features
• Full passage for unrestricted flow of medium
• Floating ball provides positive seal
• Direction of flow indicated by milled slot in control spindle
• Valve positioning controlled by a stop pin and limit washer
• Fluoroelastomer O-rings
(standard)
• Zinc plated carbon steel valve body (standard)
Housing
O-ring
(valve sizes 06-25)
O-ring and
back-up ring
(valve sizes 32-50)
Connection
Adapter
Chrome
Plated Ball
Ball Seal
Spindle
Thrust Washer
O-Ring with
Back-up Ring
Stop Pin
Handle
Limit Washer
NEW
A1-3
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Engineering Data
Housing
Block Type (KHB)
Carbon Steel
(standard) 14˚F Min temp
Forged Type (KHM)
Forged Steel
(standard) 14˚F Min temp
Stainless Steel (optional) -40˚F Min temp
Coatings
Standard Models Phosphate Coated
(Others available on Request)
Ball
Chrome Plated Steel
(standard)
Stainless Steel (optional)
Spindle
Zinc Plated Steel (standard)
Stainless Steel (optional)
Handles (see page A1-24)
11X Straight Aluminum, Red Anodized
12X Offset Aluminum, Red Anodized
16X Offset Steel, Galvanized
Ball Seal
Polyacetal (POM) Standard for Hydraulic Oils, Water Glycol
Maximum Pressure: to 7250 psi (500 bar)
Temperature Range: -22° to 212°F (-30° to 100°C)
PTFE For Corrosive Media
Maximum Pressure: to 1500 psi (100 bar)
Temperature Range: -328° to 212°F (-200° to 100°C)
Temperature to 392°F (200°C) at reduced Pressure
(see chart below for pressure-temperature profile)
NBR For Gaseous Media
Maximum Pressure: to 1500 psi (100 bar)
Temperature Range: -13° to 212°F (-25° to 100°C)
(see chart below for pressure-temperature profile)
PEEK High Temperature Seal
Maximum Pressure: to 7250 psi (500 bar)
Temperature Range: -238° to 212°F (-150° to 100°C)
Better high temperature profile than PTFE Temperature to 482°F (250°C) at reduced Pressure
(see chart below for pressure-temperature profile)
Spindle Seal & O-rings
Fluorocarbon (FPM) Standard for hydraulic oils and many acids
Maximum Pressure: to 7250 psi (500 bar)
Temperature Range: -4° to 392°F (-20° to 200°C)
NBR Seal for hydraulic oils, lubricants, greases
Maximum Pressure: to 7250 psi (500 bar)
Temperature Range: -13° to 212°F (-25° to 100°C)
PTFE for corrosive media and bases
Maximum Pressure: to 1500 psi (100 bar)
Temperature Range: -328° to 212°F (-200° to 100°C)
Temperature to 392°F (200°C) at reduced pressure
EPR Ethylene Propylene Rubber for some phosphate esters
Maximum Pressure: to 7250 psi (500 bar)
Temperature Range: -58° to 300°F (-50° to 150°C)
Special Seals
Other materials are available for special applications. Consult HYDAC for your specific application.
Press-Temp Curve For Different Ball Seal Materials
0
1000
2000
3000
4000
5000
6000
7000
8000
0 100 200 300 400
Temp (F)
Pressure (psi)
valve size 6-10
valve size 16
valve size 20-50
POM (standard)
PTFE
(all sizes)
Buna (all sizes)
Peek
A1-4
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
KHB & KHM Series
2-way Ball Valves with SAE & NPT Connections
Model Code
KHB - 16 NPT - 1 1 1 4 - 11X - A - L
Housing Type
KHB = Block Housing, Sizes 06 - 25
KHM = Forged Housing, Sizes 32 - 50
Nominal Sizes
Nom SAE NPT
Size Tube Size Thread Size Pipe Size Pipe øD
06 -4 7/16-20 UNF 1/4” 0.540”
10 -6 9/16-18 UNF 3/8” 0.675”
16 -8 3/4-16 UNF 1/2” 0.840”
20 -12 1-1/16-12 UN 3/4” 1.050”
25 -16 1-5/16-12 UN 1” 1.315”
32 -20 1-5/8-12 UN 1-1/4” 1.660”
40 -24 1-7/8-12 UN 1-1/2” 1.900”
50 -32 2-1/2-12 UN 2” 2.375”
Connection Type
NPT = ANSI/ASME 1.20.1 Taper Pipe Thread
SAE = SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing
Body Material
1 = Carbon Steel
3 = Stainless Steel
Spindle and Ball Material
1 = Carbon Steel (ball is chrome plated, spindle is zinc plated)
3 = Stainless Steel
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE (1500 psi max)
8 = PEEK
O-Ring Material
2 = NBR (Buna)
3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max)
4 = FPM (fluoroelastomer) (standard)
5 = EPR
Handle Codes
09x = Without Handle (see page A1-24 to order handle separately)
11x = Straight Aluminum, Sizes 06-25
16x = Offset Steel, Sizes 32-50
18x = Offset Stainless Steel - option for stainless valves size 06-50
Housing Surface Finish
A = Zinc plated (standard for all carbon steel valves)
(omit) = No plating for Stainless Steel
Locking Device Option
L = Locking Device (see page A1-22 to order locking device separately)
LS = Locking Device with 5 amp Limit Switch, Available for sizes 20-50 (Not available with PTFE Spindle Seals)
Specifications
• 1/4” - 2” Full Port Design
• NPT or SAE O-Ring Connections
• Carbon Steel or Stainless Steel Housings
• Block Housing: Sizes 06 - 25
• Forged Housing: Sizes 32 - 50
• Ball Seals: Polyacetal
(standard)
• O-Rings: Fluoroelastomer (FPM) (standard)
• Operating Pressure: to 7250 psi depending
on valve size and seal materials selected
• Temperature Range: 14˚F to 176˚F with standard materials
(1114)
up to maximum pressure rating. Extended temperature range
-40˚F to 392˚F on request with special materials and reduced
pressure rating (see page A1-3).
KHB Series
Block Housing
KHM Series
Forged Housing
A1-5
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
H
H3
SQ
H2
H1
B
øD
L
A1
11X - Standard Handle
sizes 06 to 25
H4
H4
16X, Standard Handle
sizes 32 to 50
Dimensions
NPT Port SAE Port
Internal Thread Straight Thread
O-Ring Boss
Model Thread Max. psi* A1 B øD H H1 H2 H3 H4 L SQ Weight
KHB-06SAE 7/16-20UNF (SAE 4)
7250
5.91
(150)
0.98
(25)
0.24
(6)
1.89
(48)
1.38
(35)
0.28
(7)
0.51
(13)
1.65
(42)
2.72
(69)
0.35
(9)
0.66
(0.3)
KHB-06NPT 1/4” NPT
KHB-10SAE 9/16-18UNF (SAE 6)
7250
5.91
(150)
1.26
(32)
0.39
(10)
2.09
(53)
1.57
(40)
0.33
(8.5)
0.67
(17)
1.69
(43)
2.83
(72)
0.35
(9)
1.10
(0.5)
KHB-10NPT 3/8” NPT
KHB-16SAE 3/4-16UNF (SAE 8)
6000 CS
5800 SS
6.88
(175)
1.50
(38)
0.63
(16)
2.48
(63)
1.77
(45)
0.43
(11)
0.75
(19)
2.01
(51)
3.27
(83)
0.47
(12)
1.65
(0.75)
KHB-16NPT 1/2” NPT
KHB-20SAE 1-1/16-12UN (SAE 12)
6000 CS
5000 SS
7.8 8
(200)
1.89
(48)
0.79
(20)
2.95
(75)
2.24
(57)
0.43
(11)
0.96
(24.5)
2.28
(58)
3.74
(95)
0.55
(14)
2.87
(1.3)
KHB-20NPT 3/4” NPT
KHB-25SAE 1-5/16-12UN (SAE 16)
6000 CS
5000 SS
7.8 8
(200)
2.24
(57)
0.98
(25)
3.23
(82)
2.52
(64)
0.43
(11)
1.12
(28.5)
2.40
(61)
4.45
(113)
0.55
(14)
4.41
(2.0)
KHB-25NPT 1” NPT
KHM-32SAE 1-5/8-12UN (SAE 20)
6000 CS
5000 SS
12.00
(305)
2.95
(75)
1.18
(30)
4.06
(103)
3.35
(85)
0.47
(12)
1.48
(37.5)
5.94
(151)
4.33
(110)
0.67
(17)
6.84
(3.1)
KHM-32NPT 1-1/4” NPT
KHM-40SAE 1-7/8-12UN (SAE 24)
6000 CS
5000 SS
12.00
(305)
3.35
(85)
1.50
(38)
4.49
(114)
3.78
(96)
0.47
(12)
1.67
(42.5)
6.18
(157)
5.12
(130)
0.67
(17)
9.70
(4.4)
KHM-40NPT 1-1/2” NPT
KHM-50SAE 2-1/2-12UN (SAE 32)
6000 CS
5000 SS
12.00
(305)
4.13
(105)
1.89
(48)
5.18
(131.5)
4.43
(112.5)
0.47
(12)
2.07
(52.5)
6.46
(164)
5.51
(140)
0.67
(17)
14.55
(6.6)
KHM-50NPT 2” NPT
*Dependent upon valve and seal materials selected.
Notes:
1. Note difference in pressure ratings for Carbon Steel (CS) and Stainless Steel (SS).
2. Dimensions are in inches (mm) and lbs (kg).
3. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Thread
Thread
A1-6
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
KHB & KHM Series
2-way Ball Valves with BSP & Metric Tube Connections
Model Code
KHB - 16 SR - 1 1 1 4 - 11X - A - L
Housing Type
KHB = Block Housing, DN 06 - 25
KHM = Forged Housing, DN 32 - 50
Nominal Sizes
Nom Size G (BSP) LR SR
DN04 - 06LR M12X1.5 08SR M16X1.5
DN06 G1/4 08LR M14X1.5 10SR M18X1.5
DN08 - 10LR M16X1.5 12SR M20X1.5
DN10 G3/8 12LR M18X1.5 14SR M22X1.5
DN12 - 15LR M22X1.5 16SR M24X1.5
DN16 G1/2 18LR M26X1.5 20SR M30X2
DN20 G3/4 22LR M30X1.5 25SR M36X2
DN25 G1 28LR M36X1.5 30SR M42X2
DN32 G11/4 35LR M45X1.5 - M52X2
DN40 G11/2 42LR M52X1.5 - -
DN50 G2 - - - -
Connection Type
G = BSP ports with ISO 228 threads
LR = Light Range Metric Tube Connections, DIN 2353
SR = Heavy Range Metric Tube Connections, DIN 2353
Body Material
1 = Carbon Steel
3 = Stainless Steel
Spindle and Ball Material
1 = Carbon Steel (ball is chrome plated, spindle is zinc plated)
3 = Stainless Steel
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE (1500 psi max)
8 = PEEK
O-Ring Material
2 = NBR (Buna)
3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max)
4 = FPM (fluoroelastomer) (standard)
5 = EPR
Handle Codes
09x = Without Handle (see page A1-24 to order handle separately)
11x = Straight Aluminum, Sizes 06-25
16x = Offset Steel, Sizes 32-50
18x = Offset Stainless Steel - optional for Stainless Steel valves, all sizes
Housing Surface Finish
A = Zinc plated (standard for all Carbon Steel valves)
(omit) = No plating (for Stainless Steel Valves)
Locking Device Option
L = Locking Device (see page A1-22 to order locking device separately)
LS = Locking Device with 5 amp Limit Switch, Available for sizes 20-50 (Not available with PTFE Spindle Seals)
Specifications
• 1/4” - 2” Full Port Design
• BSP or DIN2353 Connections
• Carbon Steel or Stainless Steel Housings
• Block Housing: Sizes 06 - 25
• Forged Housing: Sizes 32 - 50
• Ball Seals: Polyacetal
(standard)
• O-Rings: Fluoroelastomer (FPM) (standard)
• Operating Pressure to 7250 psi (500 bar) depending
on valve size and seal materials selected
• Temperature Range: 14˚F to 176˚F with standard materials
(1114)
up to maximum pressure rating. Extended temperature range
-40˚F to 392˚F on request with special materials and reduced
pressure rating (see page A1-3).
KHB Series
Block Housing
KHM Series
Forged Housing
A1-7
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Connection
Type Type DN øD RA d1 I L L1 B H h1 h2 h3 SW1 SW2
Weight
(kg)
Nom.
pressure
PN (bar)
DIN ISO 228
Female thread
KHB-G1/4 6 8 – G1/4 14 69 37 28 44 14 33 7 9 22 0.32 500
KHB-G3/8 10 10 – G3/8 14 72 42 32 53 17 40 8,5 9 27 0.46 500
KHB-G1/2 16 15 – G1/2 16 83 47 40 62 20 46 11 12 32 0.7 420
KHB-G3/4 20 20 – G3/4 18 95 60 49 75 24.5 57 11.6 14 41 1.3 420
KHB-G1 25 25 – G1 20,5 113 65 58 82 28.5 65 11.6 14 50 2.03 420
KHM-G11/4 32 30 – G11/4 22 109.4 83.4 82 106.2 40 87.7 12 17 60 3.1 420
KHM-G11/2 40 38 – G11/2 24 130 91 94 118.2 45 99.7 12 17 70 4.4 420
KHM-G2 50 48 – G2 28 140 100 111 134.2 55.5 115.7 12 17 80 6.6 420
DIN 2353
Light range
KHB-06LR 4 4 6 M12x1.5 7 67 37 28 44 14 33 7 9 22 0.26 500
KHB-08LR 6 6 8 M14x1.5 7 67 37 28 44 14 33 7 9 22 0.26 500
KHB-10LR 8 8 10 M16x1.5 11 74 42 32 53 17 40 8.5 9 27 0.43 500
KHB-12LR 10 10 12 M18x1.5 11 74 42 32 53 17 40 8.5 9 27 0.43 500
KHB-15LR 12 12 15 M22x1.5 12 82 47 40 62 20 46 11.6 12 32 0.64 420
KHB-18LR 16 15 18 M26x1.5 12 82 47 40 62 20 46 11 12 32 1.25 420
KHB-22LR 20 19 22 M30x2 14 101 60 49 75 24.5 57 11.6 14 41 1.54 420
KHB-28LR 25 24 28 M36x2 14 108 65 58 82 28.5 65 11.6 14 50 1.54 420
KHM-35LR 32 30 35.3 M45x2 16 141.4 83.4 82 106.2 40 87.7 12 17 60 3.36 420
KHM-42LR 40 36 42.3 M52x2 16 162 91 94 118 . 2 45 99.7 12 17 70 4.88 420
DIN 2353
Heavy range
KHB-08SR 4 5 8 M16x1.5 7 73 37 28 44 14 33 7 9 22 0.28 500
KHB-10SR 6 7 10 M18x1.5 7,5 73 37 28 44 14 33 7 9 22 0.32 500
KHB-12SR 8 8 12 M20x1.5 12 76 42 32 53 17 40 8.5 9 27 0.45 500
KHB-14SR 10 10 14 M22x1.5 14 80 42 32 53 17 40
8.5 9 27 0.46 500
KHB-16SR 12 12 16 M24x1.5 14 86 47 40 62 20 46 11.6 12 32 0.65 420
KHB-20SR 16 15 20 M30x2 16 90 47 40 62 20 46 11 12 32 0.67 420
KHB-25SR 20 20 25 M36x2 18 109 60 49 75 24.5 57 11.6 14 41 1.32 420
KHB-30SR 25 25 30 M42x2 20 120 65 58 82 28.5 65 11.6 14 50 1.87 420
KHM-38SR 32 30 38.3 M52x2 22 153.4 83.4 82 106.2 40 87.7 12 17 60 3.43 420
Notes:
1. Dimensions are in (mm), (kg) and (bar).
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
H
H3
SQ
H2
H1
B
øD
L
A1
11X - Standard Handle
sizes 06 to 25
H4
H4
16X, Standard Handle
sizes 32 to 50
Dimensions
A1-8
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
KHB & KHM Series
2-way Ball Valves with Split Flange Connections
Model Code
KHB - 20 F3 - 1 1 1 4 X - 12X - A - L
Housing Type
KHB = Block Housing - Sizes 16-25
KHM = Forged Housing - Sizes 32-50
Nominal Sizes
Valve Size Nominal Flange Size Flange Dash Size
16 1/2” -8
20 3/4” -12
25 1” -16
32 1-1/4” -20
40 1-1/2” -24
50 2” -32
Connection Type
SAE J518 Four bolt split flange type:
F3 = Standard Pressure Series, Code 61
F6 = High Pressure Series, Code 62
Body Material
1 = Carbon Steel
3 = Stainless Steel
Spindle and Ball Material
1 = Carbon Steel (ball is chrome plated, spindle is zinc plated)
3 = Stainless Steel
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE (1500 psi max)
8 = PEEK
O-Ring Material
2 = NBR (Buna N)
3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max)
4 = FPM (Fluoroelastomer) (standard)
5 = EPR
Split Flange Material
X = Without Split Flanges (order split flanges separately see page C2-21)
Handle Codes
09X = Without Handle, Sizes 16-50
12X = Offset Aluminum, Sizes 16-25
16X = Offset Steel, Sizes 32-50
18x = Offset Stainless Steel - option for stainless valves size 06-50
Housing Surface Finish
A = Zinc plated (standard for all carbon steel valves)
(omit) = No plating for Stainless Steel
Locking Device Option
L = Locking Device (see page A1-22 to order locking device separately)
LS = Locking Device with 5 amp Limit Switch, Available for sizes 20-50 (Not available with PTFE Spindle Seals)
Specifications
• 1/2” - 2” Full Port Design
• SAE Code 61 and 62 Split Flange Connections
• Carbon Steel or Stainless Steel Housings
• Block Housing: Sizes 16 - 25
• Forged Housing: Sizes 32 - 50
• Ball Seals: Polyacetal
(standard)
• O-Rings: Fluoroelastomer (FPM) (standard)
• Operating Pressure: to 6000 psi depending on valve size
and seal materials selected
• Temperature Range: 14˚F to 176˚F with standard materials
(1114)
up to maximum pressure rating. Extended temperature range
-40˚F to 392˚F on request with special materials and reduced
pressure rating (see page A1-3).
KHB Series
Block Housing
KHM Series
Forged Housing
A1-9
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
øD1
øD2
C
H
H3
SQ
H2
H1
B
øD
H4
A1
L
12x standard sizes 16-25
16x standard sizes 32-50
Dimensions
SAE Code 61 (...F3)
Mw Max. psi* Size A1 B C øD øD1 øD2 H H1 H2 H3 H4 L SQ Wt.
KHB-16 F3 5000 1/2”
6.42
(163)
1.50
(38)
0.27
(6.8)
0.51
(13)
1.19
(30.2)
0.94
(24)
2.44
(62)
1.77
(45)
0.43
(11)
0.75
(19)
3.27
(83)
5.94
(151)
0.47
(12)
2.4
(1.1)
KHB-20 F3 5000 3/4”
7. 2 0
(183)
1.89
(48)
0.27
(6.8)
0.75
(19)
1.50
(38.1)
1.24
(31.5)
2.95
(75)
2.24
(57)
0.43
(11)
0.96
(24.5)
3.62
(92)
6.69
(170)
0.55
(14)
4.0
(1.8)
KHB-25 F3 5000 1”
7. 2 0
(183)
2.24
(57)
0.31
(8)
0.98
(25)
1.75
(44.45)
1.50
(38)
3.23
(82)
2.52
(64)
0.43
(11)
1.12
(28.5)
3.74
(95)
6.95
(176.5)
0.55
(14)
5.1
(2.3)
KHM-32 F3 4000 1-1/4”
12.01
(305)
2.95
(75)
0.31
(8)
1.18
(30)
2.00
(50.8)
1.69
(43)
4.06
(103)
3.35
(85)
0.47
(12)
1.48
(37.5)
5.94
(151)
7.5 4
(191.4)
0.67
(17)
9.0
(4.1)
KHM-40 F3 3000 1-1/2”
12.01
(305)
3.35
(85)
0.31
(8)
1.50
(38)
2.38
(60.35)
1.97
(50)
4.49
(114)
3.78
(96)
0.47
(12)
1.67
(42.5)
6.18
(157)
9.09
(231)
0.67
(17)
13.1
(5.9)
KHM-50 F3 3000 2”
12.01
(305)
4.13
(105)
0.38
(9.6)
1.89
(48)
2.81
(71.4)
2.44
(62)
5.18
(131.5)
4.43
(112.5)
0.47
(12)
2.07
(52.5)
6.46
(164)
9.21
(234)
0.67
(17)
19.2
(8.7)
SAE Code 62 (...F6)
Model Max. psi* Size A1 B C øD øD1 øD2 H H1 H2 H3 H4 L SQ Wt.
KHB-16 F6
6000 CS
5800 SS
1/2”
6.41
(163)
1.50
(38)
0.31
(7. 8 )
0.51
(13)
1.25
(31.8)
0.94
(24)
2.44
(62)
1.77
(45)
0.43
(11)
0.75
(19)
3.27
(83)
5.94
(151)
0.47
(12)
2.4
(1.1)
KHB-20 F6
6000 CS
5000 SS
3/4”
7. 2 0
(183)
1.89
(48)
0.35
(8.8)
0.75
(19)
1.63
(41.3)
1.26
(32)
2.95
(75)
2.24
(57)
0.43
(11)
0.96
(24.5)
3.62
(92)
6.69
(170)
0.55
(14)
4.0
(1.8)
KHB-25 F6
6000 CS
5000 SS
1”
7. 2 0
(183)
2.24
(57)
0.37
(9.5)
0.98
(25)
1.87
(47.6)
1.50
(38)
3.23
(82)
2.52
(64)
0.43
(11)
1.12
(28.5)
3.72
(95)
7.81
(198.5)
0.55
(14)
5.4
(2.4)
KHM-32 F6
6000 CS
5000 SS
1-1/4”
12.01
(305)
2.95
(75)
0.41
(10.3)
1.18
(30)
2.13
(54)
1.73
(44)
4.06
(103)
3.35
(85)
0.47
(12)
1.48
(37.5)
5.94
(151)
8.80
(223.4)
0.67
(17)
10.6
(4.8)
KHM-40 F6
6000 CS
5000 SS
1-1/2”
12.01
(305)
3.35
(85)
0.50
(12.6)
1.50
(38)
2.50
(63.5)
2.01
(51)
4.49
(114)
3.78
(96)
0.47
(12)
1.67
(42.5)
6.18
(157)
11.06
(281)
0.67
(17)
15.4
(7.0 )
KHM-50 F6
6000 CS
5000 SS
2”
12.01
(305)
4.13
(105)
0.50
(12.6)
1.89
(48)
3.13
(79.4)
2.64
(67)
5.18
(131.5)
4.43
(112.5)
0.47
(12)
2.07
(52.5)
6.46
(164)
12.40
(315)
0.67
(17)
22.5
(10.2)
*Dependent upon valve and seal materials selected.
Notes:
1. Note difference in pressure ratings for Carbon Steel (CS) and Stainless Steel (SS).
2. Dimensions are in inches (mm) and lbs (kg).
3. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
For dimensional information on flanges, C2-21
A1-10
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Size Model Code
Code 61 Code 62
K3 G3 øD3 E3 MAWP (psi)* K6 G6 øD6 E6 MAWP (psi)*
1/2” KHF3/6-16-1114-16X-A-UNC 1.50 0.69 5/16”-18UNC 0.63 5000 1.59 0.72 5/16”-18UNC 0.63 6000
3/4” KHF3/6 -20-1114-16X-A-UNC 1.87 0.88 3/8”-16UNC 0.71 5000 2.00 0.94 3/8”-16UNC 0.71 6000
1” KHF3/6-25 -1114-16X-A-UNC 2.06 1.03 3/8”-16UNC 0.71 5000 2.25 1.09 7/16”-14UNC 0.83 6000
1 1/4” KHF3/6-32-1114-36X-A-UNC 2.31 1.19 7/16”-14UNC 0.71 4000 2.62 1.25 1/2”-13UNC 0.83 6000
1 1/2” KHF3/6- 40-1114- 3 6X-A-UNC 2.75 1.41 1/2”-13UNC 1.02 3000 3.12 1.44 5/8”-11UNC 1.02 6000
2” KHF3/6 - 50-1114 - 3 6X-A-UNC 3.06 1.69 1/2”-13UNC 1.02 3000 3.87 1.75 3/4”-10UNC 1.18 6000
Size Model Code øB H1 H2 øLW L H C SW (mm) A Weight
1/2” KHF3/6-16-1114-16X-A-UNC 3.11 1.34 2.81 0.51 2.95 5.08 1.28 12 7.0 0 5.5
3/4” KHF3/6 -20-1114-16X-A-UNC 3.90 1.73 3.54 0.75 3.15 5.79 1.35 14 7. 0 0 8.6
1” KHF3/6-25 -1114-16X-A-UNC 4.69 1.85 4.02 0.98 3.46 6.30 1.50 14 7.00 13.2
1 1/4” KHF3/6-32-1114-36X-A-UNC 5.47 2.32 4.88 1.18 3.94 8.31 1.73 17 12.0 25.6
1 1/2” KHF3/6- 40-1114- 3 6X-A-UNC 6.30 2.56 5.51 1.50 4.33 8.94 2.01 17 12.0 36.2
2” KHF3/6 - 50-1114 - 3 6X-A-UNC 7.0 5 2.86 6.17 1.89 4.57 9.61 2.13 17 12.0 54.9
*Pressure rating listed is valve pressure only. Pressure ratings for available flanges may be less. Consult flange manufacturer and ISO 6162 for flange pressure rating.
Notes:
1. Dimensions are in inches and lbs.
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Features
• Compact, space saving design
• Full passage for unrestricted flow of medium
• Floating ball provides positive seal
• Valve positioning controlled by a stop pin and limit washer
• Zinc plated Carbon Steel Housing
Specifications
• Connection: Dual bolt pattern fits Code 61 and 62 SAE flanges
• Operating Pressure: to 6000 psi
• Ball Seal Material: Polyacetal
• O-ring Material: Fluoroelastomer
(FPM)
• Housing Material: Carbon Steel
• Temperature Range: 14˚ to 176˚F
Dimensions
KHF3/6 Series
Direct Mount SAE Flange 1/2” to 2”
ªH
E6
øD6
SW
K3
G6
Code 62
Code 61
K6
H2G3
øD3
E3
H1
L
øB
øLW
ªA
C
A1-11
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Size Model Code øLW L J H1 H øD A B UNC T K MAWP (psi)* Weight
2 1/2” KHF3-0 6 5 -1114- 05X-A-UNC 2.48 5.90 2.95 3.70 10.8 7.8 0 2.00 3.50 1/2”-13UNC 0.75 36 2500 73
3” KHF3 - 0 8 0 -1114 - 05X-A-UNC 2.99 5.51 2.76 4.09 11.4 8.27 2.44 4.19 5/8”-11UNC 0.95 36 2000 88
4” KHF3-100 -1114- 05X-A-UNC 3.94 6.69 3.35 4.80 13.1 10.16 3.06 5.13 5/8”-11UNC 0.95 36 500 132
*Pressure rating listed is valve pressure only. Pressure ratings for available flanges may be less.
Consult flange manufacturer and ISO 6162 for flange pressure rating.
Notes:
1. Dimensions are in inches and lbs.
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Features
• Compact, space saving design
• Full passage for unrestricted flow of medium
• Floating ball provides positive seal
• Zinc plated Carbon Steel Housing
• Individually tested for leakage free performance
Specifications
• Connection: Bolt pattern fits code 61 SAE flanges
• Operating Pressure: to 2500 psi
• Ball Seal Material: Polyacetal
• O-ring Material: Fluoroelastomer
(FPM)
• Housing Material: Carbon Steel
• Temperature Range: 14˚ to 176˚F
KHF3 Series
Direct Mount SAE Flange 2 1/2” to 4”
Dimensions
B
H
H1
øD
K
L
J
T
øLW
A
UNC
A1-12
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Model Code
KHP - 20 - 1 1 1 4 - 12X - A - L
Housing Type
KHP = Block Housing for Manifold mounting
Nominal Sizes
Valve Nominal
Size Size
10 3/8”
16 1/2”
20 3/4”
25 1”
32 1-1/4”
40 1-1/2”
50 2”
Body Material
1 = Carbon Steel
Spindle and Ball Material
1 = Carbon Steel (ball is chrome plated, spindle is zinc plated)
3 = Stainless Steel
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE (1500 psi max)
O-Ring Material
2 = NBR (Buna N)
3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max)
4 = FPM (fluoroelastomer) (standard)
5 = EPR
Handle Codes
09x = Without Handle
12x = Offset Aluminum sizes 10 - 25
16x = Offset Steel sizes 32 - 50
Housing Surface Finish
A = Zinc plated (standard for all carbon steel valves)
Locking Device Option
L = Locking Device (see page A1-22 to order locking device separately)
LS = Locking Device with 5 amp Limit Switch (Sizes 20, 25 only) (Not available with PTFE Spindle Seals)
Specifications
• Sizes 3/8” - 2”
• Carbon Steel Housing
• Ball Seals: Polyacetal
(standard)
• O-Rings: Fluoroelastomer (FPM) (standard)
• Operating Pressure: to 5000 psi depending on
seal materials selected
• Temperature Range: 14˚ to 176˚F with standard materials
(1114)
up to maximum pressure rating. Extended temperature range
-40˚ to 392˚F on request with special materials and reduced
pressure rating (see page A1-3).
KHP Series
2-way Manifold Mounted Ball Valves
A1-13
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
L6 L7
L2
L8
L1
BB1
L4 L5
L
L3
H
A
øD2
øD3
H1
S
øD1
SQ
øD
HEX
12x Offset Aluminum Handle
for sizes 10-25
Plug for
sizes 10-32
Plate for
sizes 40-50
16x Offset Steel Handle
for sizes 32-50
O-ring
Dimensions
Model Max.
psi*
A B B1 ø D ø D1 ø D2 ø D3 HEX H H1 O-ring Weight
KHP-10
5000
0.08
(2)
2.17
(55)
1.575
(40)
0.35
(9)
0.55
(14)
0.374
(9.5)
0.591
(15)
1 3/16
(30)
1.77
(45)
3.58
(91)
10x2.6
2.6
(1.2)
KHP-16
5000
0.08
(2)
2.36
(60)
1.772
(45)
0.35
(9)
0.55
(14)
0.630
(16)
0.984
(25)
1 7/16
(36)
2.17
(55)
4.45
(113)
20.3x2.6
4.6
(2.1)
KHP-20
5000
0.12
(3)
2.76
(70)
2.008
(51)
0.41
(10.5)
0.65
(16.5)
0.787
(20)
1.181
(30)
1 5/8
(41)
2.76
(70)
5.16
(131)
23.4x3.5
8.2
(3.7)
KHP-25
5000
0.12
(3)
3.15
(80)
2.362
(60)
0.41
(10.5)
0.65
(17)
0.925
(23.5)
1.378
(35)
2
(50)
3.15
(80)
5.55
(141)
28.2x3.5
12.3
(5.6)
KHP-32
5000
0.12
(3)
3.94
(100)
3.071
(78)
0.51
(13)
0.75
(19)
1.260
(32)
1.551
(39.4)
2 9/16
(65)
3.94
(100)
8.07
(205)
32.9x3.5
23.4
(10.6)
KHP-40
5000
0.12
(3)
5.12
(130)
3.740
(95)
0.69
(17.5 )
1.02
(26)
1.496
(38)
1.906
(48.4)
_
3.94
(100)
8.07
(205)
42x3.5
38.6
(17.5 )
KHP-50
5000
0.12
(3)
5.91
(150)
4.409
(112)
0.87
(22)
1.30
(33)
1.89
(48)
2.181
(55.4)
_
4.33
(110)
8.46
(215)
49x3.5
43.7
(19.8)
Model L L1 L2 L3 L4 L5 L6 L7 L8 S SQ
Bolt Size
** Torque**
KHP-10 2.76
(70)
0.295
(7. 5 )
1.083
(27.5)
0.39
(10)
1.14
(29)
5.51
(140)
0.394
(10)
1.732
(44)
2.16 5
(55)
1.42
(36)
0.35
(9)
5/16” - 18
UNC x 2”
26 ft/lb
KHP-16 3.94
(100)
0.335
(8.5)
1.634
(41.5)
0.39
(10)
1.73
(44)
6.42
(163)
0.669
(17)
2.284
(58)
3.268
(83)
1.81
(46)
0.47
(12)
5/16” - 18
UNC x 2 1/4”
26 ft/lb
KHP-20 4.61
(117)
0.394
(10)
1.909
(48.5)
0.39
(10)
2.01
(51)
7. 2 0
(183)
0.787
(20)
2.717
(69)
3.819
(97)
2.34
(59.5)
0.55
(14)
3/8” - 16
UNC x 3”
45 ft/lb
KHP-25 5.32
(135)
0.394
(10)
2.264
(57.5)
0.39
(10)
2.44
(62)
7. 2 0
(183)
0.945
(24)
3.18 9
(81)
4.528
(115)
2.72
(69)
0.55
(14)
3/8” - 16
UNC x 3 1/4”
45 ft/lb
KHP-32 6.50
(165)
0.472
(12)
2.677
(68)
0.43
(11)
2.95
(75)
12.00
(305)
1.142
(29)
3.780
(96)
5.354
(136)
3.31
(84)
0.67
(17)
7/16” - 14
UNC x 4”
75 ft/lb
KHP-40 7.0 9
(180)
1.122
(28.5)
2.205
(56)
0.98
(25)
3.33
(84.6)
12.00
(305)
1.122
(28.5)
4.409
(112)
4.409
(112)
3.25
(82.5)
0.67
(17)
5/8” - 11
UNC x 4 1/4”
220 ft/lb
KHP-50 8.66
(220)
1.496
(38)
2.677
(68)
0.98
(25)
4.17
(106)
12.00
(305)
1.496
(38)
5.354
(136)
5.354
(136)
3.48
(88.5)
0.67
(17)
3/4” - 10
UNC x 4 1/2”
400 ft/lb
*Dependent upon valve and seal materials selected.
** Bolt size and torque provided as reference only. Manifold designs must take all factors (materials, pressure, etc.) into consideration.
Consult HYDAC Engineering for more information.
Notes:
1. Dimensions are in inches (mm) and lbs (kg)
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
A1-14
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
KHB3H Series
3 Piece Ball Valve
Specifications
• 1/2” - 4” Standard Port
• 1/2” - 2” Class 2500 ANSI
(up to 6000 psi)
3” - 4” Class 1500 ANSI (up to 3800 psi)
• Blow-out proof stem
• Handle operated or actuated
• Applications: Offshore, Oil & Gas, Chemical, Petrochemical,
Refining, Energy
• Media: Liquid or gas
• Material: Stainless Steel
• End Connections: Socket weld and threaded.
Other options available
(consult factory)
• Locking devices available
Model Code
KHB3H - SP - 1 SW - 3 3 8 2
Series Type
KHB3H = High Pressure 3 Piece Ball Valve
Port
SP = Standard Port
Connection Size (inches)
1/2”, 3/4”, 1”, 1 1/4”, 1 1/2”, 2”, 2 1/2”, 3”, 4”
Connection Type
SW = Socket Weld
NPT = Tapered Pipe Threads
Body Material
3 = Stainless Steel
Spindle & Ball Material
3 = Stainless Steel
Ball Seal Material
8 = PEEK
Body Seal Material
2 = NBR Buna (standard)
4 = FPM (Fluoroelastomer)
A1-15
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
M Across
Flat
2 1/2", 3" and 4" Valves have body
bolts threaded into the body.
N
N
10
100
160
90
70
80
150
30
60
110
50
120
40
140
20
130
130
30
20
Size Port A B C G ØD H M N S T W L Weight (kg)
1/2”
0.47
(12)
3.07
(78)
0.98
(25)
1.06
(27)
1.30
(33)
2.76
(70)
2.40
(61)
0.35
(9)
6 qty.
M8x55
7.20
(183)
M5
0.59
(15)
1.34
(34)
3.7
(1.7)
3/4”
0.59
(15)
3.35
(85)
1.10
(28)
1.30
(33)
1.54
(39)
3.11
(79)
2.64
(67)
0.35
(9)
6 qty.
M8x65
7.20
(183)
M5
0.59
(15)
1.34
(34)
6.6
(3.0)
1”
0.79
(20)
4.25
(108)
1.50
(38)
1.65
(42)
1.97
(50)
3.86
(98)
3.23
(82)
0.47
(12)
6 qty.
M10x90
10.39
(264)
M6
0.94
(24)
1.65
(42)
11.2
(5.1)
1 1/4”
0.98
(25)
4.76
(121)
1.69
(43)
1.77
(45)
2.09
(53)
4.29
(109)
3.35
(85)
0.47
(12)
6 qty.
M10x95
10.39
(264)
M6
0.94
(24)
1.65
(42)
14.3
(6.5)
1 1/2”
1.18
(30)
5.16
(131)
2.05
(52)
2.28
(58)
2.60
(66)
5.04
(128)
3.82
(97)
0.67
(17)
8 qty.
M12x110
14.92
(379)
M8
1.42
(36)
1.57
(40)
23.1
(10.5)
2”
1.50
(38)
5.63
(143)
2.13
(54)
2.52
(64)
2.83
(72)
5.71
(145)
4.09
(104)
0.67
(17)
8 qty.
M12x110
14.92
(379)
M8
1.57
(40)
2.28
(58)
31.0
(14.1)
2 1/2”
1.89
(48)
6.81
(173)
2.72
(69)
3.03
(77)
3.62
(92)
6.46
(164)
5.35
(136)
0.67
(17)
16 qty.
M16x45
19.69
(500)
M8 4 x ø1.73 (ø44)
48.2
(21.9)
3”
2.48
(63)
8.82
(224)
3.78
(96)
4.06
(103)
5.20
(132)
8.58
(218)
7.3 6
(187)
1.06
(27)
16 qty.
M20x60
35.43
(900)
M10
1.97
(50)
1.38
(35)
109.8
(49.9)
4”
2.99
(76)
10.55
(268)
4.41
(112)
4.45
(113)
5.59
(142)
9.41
(239)
7.76
(197)
1.06
(27)
16 qty.
M20x60
35.43
(900)
M10
1.97
(50)
1.38
(35)
150.0
(68.2)
Notes:
1. Dimensions are in inches (mm) and lbs (kg).
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Parts & Materials
Dimensions
Size 1/2” - 2”
Size 3” - 4”
Item Designation Material
10 Housing Stainless steel A479 316/316L
20 Connection adapter Stainless steel A479 316/316L
30 Sealing cup PEEK
40 Ball Stainless steel 1.4404, 1.4408
50 Spindle Stainless steel 1.4462
60 Thrust washer PEEK
70 Handle Stainless steel 1.4301
80 Protective cap PVC
90 Washer Stainless steel A2
100 Screw Stainless steel A2
110 O-ring NBR or FPM
120 Back-up ring PTFE
130 O-ring NBR or FPM
140 Screw Stainless steel A4
150 Nut Stainless steel A4
160 Stop pin Stainless steel A4
A1-16
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Model Code
KHB3K - 16 NPT - L - 1 1 1 4 - 11X - A - L
Housing Type
KHB3K = Three-Way Diverter Ball Valve
Nominal Sizes
Nom SAE NPT
Size Tube Thread Pipe Size Pipe OD
06 -4 7/16-20 UNF 1/4” 0.540”
10 -6 9/16-18 UNF 3/8” 0.675”
16 -8 3/4-16 UNF 1/2” 0.840”
20 -12 1-1/16-12 UN 3/4” 1.050”
25 -16 1-5/16-12 UN 1” 1.315”
32 -20 1-5/8-12 UN 1-1/4” 1.660”
40 -24 1-7/8-12 UN 1-1/2” 1.900”
50 -32 2-1/2-12 UN 2” 2.375”
Connection Type
NPT = ANSI/ASME 1.20.1 Taper Pipe Thread
SAE = SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing
Ball Drilling
L = standard
Body Material
1 = Carbon Steel (phosphate coated)
Spindle and Ball Material
1 = Carbon Steel (ball is chrome plated, spindle is zinc plated)
3 = Stainless Steel
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE (1500 psi max)
O-Ring Material
2 = NBR (Buna N)
3 = PTFE Spindle Seals and FPM (Fluoroelastomer) O-Rings (1500 psi max)
4 = FPM (Fluoroelastomer) (standard)
Handle Codes
09x = Without Handle
11x = Straight Aluminum, Sizes 06-25
16x = Offset Steel Handle, Sizes 32-50
Housing Surface Finish
A = Zinc plated (standard for all carbon steel valves)
(omit) = No plating for Stainless Steel
Locking Device Option
L = Locking Device (see page A1-22 to order locking device separately)
LS = Locking Device with 5 amp Limit Switch, Available for Sizes 20-50 (Not available with PTFE Spindle Seals)
Specifications
• 1/4” - 1” Full Port Design
• 2 Position
• Carbon Steel Housing
• NPT or SAE O-Ring Connections
• Ball Seals: Polyacetal
(standard)
• O-Rings: Fluoroelastomer (FPM) (standard)
• Operating Pressure: to 7250 psi depending on valve size
and seal materials selected
• Temperature Range: 14˚ to 176˚F with standard materials
(1114) up
to maximum pressure rating. Extended temperature range
-40˚ to 392˚F on request with special materials and reduced
pressure rating (see page A1-3).
KHB3K Series
3-way Diverter Ball Valves
A1-17
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Model Port Threads Max. psi* A B øD H1 H2 H3 L L1 SQ S Weight
KHB3K-06SAE... 7/16”-20 UNF
7250
5.90
(150)
1.02
(26)
0.24
(6)
0.51
(13)
1.26
(32)
1.65
(42)
2.72
(69)
1.46
(37)
0.35
(9)
1.36
(34.5)
0.88
(0.4)
KHB3K-06NPT... 1/4” NPT
KHB3K-10SAE... 9/16”-18 UNF
7250
5.90
(150)
1.26
(32)
0.39
(10)
0.67
(17)
1.57
(40)
1.69
(47)
2.83
(72)
1.65
(42)
0.35
(9)
1.42
(36)
1.32
(0.6)
KHB3K-10NPT... 3/8” NPT
KHB3K-16SAE... 3/4”-16 UNF
5800
6.89
(175)
1.50
(38)
0.63
(16)
0.75
(19)
1.77
(45)
2.01
(51)
3.27
(83)
1.85
(47)
0.47
(12)
1.64
(41.5)
1.76
(0.8)
KHB3K-16NPT... 1/2” NPT
KHB3K-20SAE... 1-1/16”-12 UN
5000
7.87
(200)
1.93
(49)
0.79
(20)
1.08
(27.5)
2.36
(60)
2.28
(58)
3.74
(95)
2.36
(60)
0.55
(14)
1.87
(47.5)
3.31
(1.5)
KHB3K-20NPT... 3/4” NPT
KHB3K-25SAE... 1-5/16”-12 UN
5000
7.87
(200)
2.28
(58)
0.98
(25)
1.16
(29.5)
2.56
(65)
2.40
(61)
4.45
(113)
2.56
(65)
0.55
(14)
2.22
(56.5)
4.85
(2.2)
KHB3K-25NPT... 1” NPT
KHB3K-32SAE... 1-5/8”-12 UNF
5000
9.00
(228)
4.35
(110.5)
1.18
(30)
1.70
(43.3)
3.54
(90.0)
5.47
(139)
4.53
(115)
2.99
(76)
0.67
(17)
2.76
(70)
7.7
(3.5)
KHB3K-32NPT... 1-1/4” NPT
KHB3K-40SAE... 1-7/8”-12 UN
5000
9.00
(228)
4.69
(119)
1.38
(35)
1.71
(43.5)
3.79
(96.2)
5.71
(145)
5.31
(135)
3.35
(85)
0.67
(17)
2.95
(75)
11
(5)
KHB3K-40NPT... 1-1/2” NPT
KHB3K-50SAE... 2-1/2”-12 UN
5000
9.00
(228)
5.73
(145.5)
1.73
(44)
2.35
(59.8)
4.72
(120)
6.02
(153)
5.91
(150)
4.72
(120)
0.67
(17)
3.35
(85)
16.5
(7. 5 )
KHB3K-50NPT... 2” NPT
*Dependent upon valve and seal materials selected.
Notes:
1. Dimensions are in inches (mm) and lbs (kg)
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
SQ
SQ
S
S
B
B
H2
H2
L1
L
L1
L
øD
øD
H1
H1
H3
H3
A
A
SQ
S
B
H2
L1
øD
H1
H3
A
Dimensions
Sizes 06 - 25 Sizes 32 - 50
Ball Drilling Function Diagrams
L L
1
32
L
1
32
1
32
1
32
1
32
1
32
*
*
undefined
switching
position
Notes: Pressure port 1 should always
be the highest pressure port
At intermediate position flow will not be completely shut off.
Notes: Valve is not designed to be used as a flow control
valve. Valve should not be left in an intermediate
position to avoid seal damage.
A1-18
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Model Code
KH3 - 12 NPT - L - 1 1 1 4 - 12X - A - L
Housing Type
KH3 = Three-Way
KH4 = Four-Way
Nominal Sizes
Nom SAE NPT
Size Tube Thread Pipe Size Pipe OD
06 -4 7/16-20 UNF 1/4” 0.540”
10 -6 9/16-18 UNF 3/8” 0.675”
12 -8 3/4-16 UNF 1/2” 0.840”
20 -12 1-1/16-12 UN 3/4” 1.050”
Connection Type
NPT = ANSI/ASME 1.20.1 Taper Pipe Thread
SAE = SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing
Ball Drilling
L = standard for KH3
T = (optional)
X = standard for KH4
Body Material
1 = Carbon Steel
Spindle and Ball Material
1 = Carbon Steel (ball is chrome plated, spindle is zinc plated)
3 = Stainless Steel
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE (1500 psi max)
O-Ring Material
2 = NBR (Buna N)
4 = FPM (Fluoroelastomer) (standard)
Handle Codes
09x = Without Handle
12x = Offset Aluminum (standard)
Housing Surface Finish
A = Zinc plated (standard for all carbon steel valves)
Locking Device Option
L = Locking Device (see page A1-22 to order locking device separately)
Specifications
• Sizes 1/4” to 3/4”
• 2 Positions, 90˚ Switching Standard
• Carbon Steel Housing
• L and T Ball Drilling: KH3
• L, T and X Ball Drilling: KH4
• NPT or SAE O-Ring Connections
• Ball Seals: Polyacetal
(standard)
• O-Rings: Fluoroelastomer (FPM) (standard)
• Operating Pressure: to 7250 psi depending on valve size
and seal materials selected
• Temperature Range: 14˚ to 176˚F with standard materials
(1114)
up to maximum pressure rating. Extended temperature range
-40˚ to 392˚F on request with special materials and reduced
pressure rating (see page A1-3).
KH3 & KH4 Series
Multiway Ball Valves
Note: Valves use a trunion design, rather
than the “floating ball” design used
on all other ball valves.
A1-19
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Dimensions
L1
L1
H4
HEX
øL-T for L & T ball drilling
øX for X ball drilling
H3
H1
H5
H2
L3
KH4
KH3
L4
A
L4
ød2
SQ
L2
L3
d1
Handle Not Shown
Model d1
Max.
psi*
A L1 L2 L3 L4 H1 H2 H3 H4 H5 ød2 SQ HEX øL-T øX Wt.
KH...06SAE
7/16”-20 UNF
1/4” NPT
7250
6.42
(163)
3.94
(100)
1.67
(42.5)
2.76
(70)
2.17
(55)
2.28
(58)
0.51
(13)
1.57
(40)
0.87
(22)
2.48
(63)
0.26
(6.5)
0.47
(12)
0.95
(24)
0.20
(5)
0.18
(4.5)
3.5
(1.6)
KH...06NPT
KH...10SAE
9/16”-18 UNF
3/8” NPT
7250
7. 2 0
(183)
4.53
(115)
1.81
(46)
3.15
(80)
2.56
(65)
2.72
(69)
0.55
(14)
1.97
(50)
1.06
(27)
2.95
(75)
0.26
(6.5)
0.55
(14)
1.18
(30)
0.35
(9)
0.24
(6)
5.3
(2.4)
KH...10NPT
KH...12SAE
3/4”-16 UNF
1/2” NPT
5800
7. 2 0
(183)
5.32
(135)
2.20
(56)
3.94
(100)
3.15
(80)
3.11
(79)
0.55
(14)
2.36
(60)
1.22
(31)
3.46
(88)
0.35
(9)
0.55
(14)
1.42
(36)
0.47
(12)
0.39
(10)
9.5
(4.3)
KH...12NPT
KH...20SAE
1 1/16”-12 UN
3/4” NPT
4500
8.94
(227)
5.67
(144)
2.26
(57.5)
3.94
(100)
3.35
(85)
3.68
(93.5)
0.61
(15.5)
2.87
(73)
1.42
(36)
3.82
(97)
0.35
(9)
0.67
(17)
1.81
(46)
0.71
(18)
0.55
(14)
13.2
(6.0)
KH...20NPT
*Dependent upon valve and seal materials selected.
Notes:
1. Dimensions are in inches (mm) and lbs (kg)
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Ball Drilling Function Diagrams
L
T
X
2
13
2
1
3
13
2
13
2
2
4
13
2
4
1
3
13
24
13
24
13
24
Notes: These are positive overlap valves. At approximately
45° rotation, flow will be blocked to all ports.
For “T” function diagram, contact HYDAC.
3-Way Ball Valve L-Bore 90° Switch
4-Way Ball Valve X-Bore 90° Switch
A1-20
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
* Recommendations for actuator size are based on a typical application: Double acting actuator, 3000 psi max. pressure, mineral based hydraulic fluid, 80-100 psi
shop air, and a moderate duty cycle. Applications with Spring Return actuators, higher system pressures, low lubricity fluids, or infrequent cycling (< once/hr.) may
require a larger size actuator. Please consult HYDAC Engineering Department for assistance sizing actuators for these applications.
**See pages A3-10 to A3-11 for information on Solenoid Valves.
Model Code
KHB-25SAE-1114 - A 5 1 A A
Ball Valve
Available for both KHB & KHM Series
(See pages A1-4 thru A1-18 for details on ball valve
model codes)
Note: OMIT the Handle code rather than entering
the code for no handle.
Actuator Type
A = Pneumatic - single (FSA) or double acting (FDA)
Size*
2 = 25 (recommended for valves KHB-06... - KHB-20)
3 = 40
4 = 65
5 = 100 (recommended for valves KHB-25... & KHM-32)
6 = 200
7 = 350 (recommended for valves KHM-40... & KHM-50)
Operation
1 = All Double acting (air to A to open, air to B to close)
2 = #2 Spring Set (balances with 40 psi)
3 = #3 Spring Set (balances with 60 psi)
4 = #4 Spring Set (balances with 80 psi)
5 = #5 Spring Set (balances with 100 psi)
6 = #6 Spring Set (balances with 120 psi)
Limit Switches
A = none
B = Standard Limit Switch Module (2 SPDT)
Additional Options
A = none
B = Control Valve: 120V AC
C = Control Valve: 24V DC
Description
The HYDAC dependable rack and pinion pneumatic actuators are
compact and efficient components with a trouble-free, high-cycle
service life.
The double piston design allows significantly reduced cylinder
diameter and overall size as compared to single piston design.
Each piston has a gear rack that applies an equal force at two points
directly across the diameter of a common pinion gear.
This feature, combined with the patented suspension system,
creates a symmetrically balanced, center-mount actuator with a
short, powerful stroke, rapid response, and fully concentric operating
loads for optimum life expectancy and performance in control valve
applications.
Features
• Reliable rack and pinion design
• High output torque and compactness
• Integrated air manifold and internal porting
• A solenoid valve can be mounted directly onto actuator body thus
external piping is simplified
• Double-acting and single-acting (spring return) models are
available
• Self-lubricating bands reduce friction and smooth piston travel,
and increase efficiency
• Limit switch available
Ball Valve Actuator
Pneumatic Operation
Ordering
Pneumatic Actuators (double acting) & Mounting Kits
Valve Size
Actuator
Model Code
Actuator Part
Number
Mounting Kit
Part Number
KHB-06 (1/4”) FDA-25 2700205 2201839
KHB-10 (3/8”) FDA-25 2700205 2201839
KHB-16 (1/2”) FDA-25 2700205 2061509
KHB-20 (3/4”) FDA-25 2700205 2061510
KHB-25 (1”) FDA-100 2700206 2061511
KHM-32 (1 1/4”) FDA-100 2700206 2061512
KHM-40 (1 1/2”) FDA-350 2700207 2061513
KHM-50 (2”) FDA-350 2700207 2061513
Optional Accessories (model code / part number)
Limit Switch Box
(2 SPDT switches)
ACTUATOR LIMIT SWITCH 02700282
Limit Switch Mounting Kit
(for FDA-25 thru FDA-350)
ACTUATOR LIMIT SWITCH MTG KIT 02700284
Solenoid Control Valve** (120 VAC) 3-Way
(for FSA) 02082888
4-Way
(for FDA) 02082890
Solenoid Control Valve** (24 VDC) 3-Way
(for FSA) 02082887
4-Way
(for FDA) 02082889
Single acting,
spring return
(air to A to open,
spring to close)
A1-21
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
A
B
Optional Limit Switch
2.7”
6.3”
Clearance Required
to Remove Cover
CLOSED
B2
B1
B3
A
B
Actuator
Visual Indicator
(standard)
H4
Mounting Kit
KHM (forged) type valve shown
Tie Bar Design
Used With: KHB & KHB3K sizes -06, -10, -16, -20, -25
H3
2.0”
ø 1.8”
1.0”
H2
H1
L1
1/4” NPT
(2 places)
1.26”
UNC10-24x.31
(4 places)
0.95”
L2
Dimensions
Ball Valve /
Actuator Size
H1 H2 H3 H4 L1 L2 B1 B2 B3
Operating
Time (sec)
Air Cons.
(in3/1atm)
Weight
KHB-06 / EDA-12 2.2 2.4 6.6 5.3 2.8 4.1 1.0 2.4 1.9 0.4 4 3.5
KHB-10 / EDA-12 2.2 2.4 6.6 5.3 2.9 4.1 1.3 2.4 1.9 0.4 4 4
KHB-16 / EDA-25 2.5 3.2 7.7 6.2 3.3 6.3 1.5 2.9 1.8 0.5 7 6.5
KHB-20 / EDA-25 3.2 3.2 8.4 6.5 3.8 6.3 1.9 2.9 1.8 0.5 7 8
KHB-25 / EDA-100 3.5 4.7 10.2 8.1 4.5 8.7 2.3 4.3 2.5 1.2 30 14
KHM-32 / EDA-100 3.4 4.7 10.1 8.6 4.4 8.7 3.0 4.3 2.5 1.2 30 16
KHM-40 / EDA-350 3.8 7.1 12.9 11.2 5.2 12.0 3.4 6.8 3.7 3.6 120 37
KHM-50 / EDA-350 4.5 7.1 13.6 11.5 5.6 12.0 4.2 6.8 3.7 3.6 120 42
Notes:
1. Dimensions are in inches and lbs.
2. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Enclosure: NEMA 4, includes 2 SPDT switches plus visual indicator.
Switches: up to 250 V AC or DC. Contacts: N/O and N/C
Temperature: -4˚ to 175˚F
Housing Material: Aluminum housing, polyurethane finish.
Operating Pressure: 120 psi max.
Rotation: 90° Pressurize port “A” for counter-clockwise
rotation
(opening the valve)
Temperature: -4˚ to 175˚F
Materials: Aluminum housing and shaft, polyurethane finish.
Service Life: up to one million cycles
Mounting: Bottom flange and square drive to ISO 5211
Top and solenoid flange to VDE-VDI 3845 NAMUR
A1-22
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Ball Valve Locking Devices
Description
In situations where the opening or closing of a ball valve can
cause severe damage or personal injury, HYDAC recommends the
installation of a locking device. Locking devices are available for our
entire range of high pressure ball valves. Two different styles are
available to accommodate the different valve body styles. All HYDAC
high pressure ball valves can be ordered with a locking device.
Locking devices can also be ordered separately using the chart
below.
Material note: All lock plates and lock bars are made of
Zinc plated Steel.
Operation
KHM... KHB..., KHP..., KH3..., KH4..., KHB3K...
(forged valve bodies) (block valve bodies)
Installation
Ordering
To order a ball valve with a locking device, simply add “-L” to the end of the model code. See the model code page for that particular valve to
create a complete code. To order a locking device separately, use the chart below.
Size KHB KHM KHP KH3 & KH4 KHB3K
6 0 206116 9 020 6116 9 N/A 02061172 020 61175
10 0206116 9 0206116 9 02061169 020 61173 0 2061175
12 N/A N/A N/A 02061173 N/A
16 02061170 020 61170 0 2061170 N/A 02061176
20 02061171 02061171 02061171 0 2061174 02061177
25 02061171 02061171 02061171 N/A 02061177
32 N/A 02055711 02063434 N/A N/A
40 N/A 02055711 02063434 N/A N/A
50 N/A 02055711 02063434 N/A N/A
OPEN
Apply Pad Lock (not supplied)
here to lock in OPEN Postition
CLOSED
Apply Pad Lock (not supplied)
here to lock in CLOSED Postition
Apply Pad Lock (not supplied)
here to lock in OPEN Postition
Apply Pad Lock (not supplied)
here to lock in CLOSED Postition
CLOSED
OPEN
CLOSED
OPEN
Apply Pad Lock (not supplied)
here to lock in OPEN Postition
CLOSED
Apply Pad Lock (not supplied)
here to lock in CLOSED Postition
Apply Pad Lock (not supplied)
here to lock in OPEN Postition
Apply Pad Lock (not supplied)
here to lock in CLOSED Postition
CLOSED
OPEN
CLOSED
A1-23
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Operation
KHB..., KHP..., KH3..., KH4..., KHB3K... (block valve bodies, sizes 20 & 25)
KHM... (forged valve bodies, sizes 32 through 50)
Wiring Details Electrical Specifications
• NEMA 3, 4, 13 and IEC IP 67
• 5A- up to 250 VAC, 30 VDC
• Temperature range: 14 to 158˚F
• UL listed
Description:
When remote indication of the valve position is required, a limit switch
can be added to the valve assembly.
• A reliable single pole, double throw (SPDT) switch to indicate
either open or closed position of a two-way valve
• Hermetically sealed
• Can be wired as Normally Open (N/O), or Normally Closed (N/C)
• Available for HYDAC valve sizes 20 through 50
• Mounting brackets serve as locking devices
Ordering:
To order a valve with limit switch, add “-LS” to the end of the valve
Model Code, i.e.: KHM-32NPT-1114-16X-LS
Ball Valve Locking Devices with Limit Switches
Valve Retrofit kit
Part #: 02067694
Valve Retrofit kit
Part #: 02063537
Replacement Switch
Part #: 02700009
A1-24
HIGH PRESSURE BALL VALVES
PN#02080105 / 01.17 / ACC1603-1753
Handles
DN
Sizes
Description
Designation
Model
Code
Spindle
Square Size
Model Code Part Number
06, 10 Straight Aluminum 11X SW09 HANDLE STR AL SW09 00270099
06, 10 Offset Aluminum 12X SW09 HANDLE OFS AL SW09 00271423
06, 10 Offset Steel 16X SW09 HANDLE KIT OFS STL SW09 02064265*
16 Straight Aluminum 11X SW12 HANDLE STR AL SW12 00270100
16 Offset Aluminum 12X SW12 HANDLE OFS AL SW12 00270381
16 Offset Steel 16X SW12 HANDLE KIT OFS STL SW12 02064266*
20, 25 Straight Aluminum 11X SW14 HANDLE STR AL SW14 00270101
20, 25 Offset Aluminum 12X SW14 HANDLE OFS AL SW14 00270382
20, 25 Offset Steel 16X SW14 HANDLE KIT OFS STL SW14 02064267*
32, 40, 50 Offset Steel 16X SW17 HANDLE KIT OFS STL SW17 16X 02064268*
32, 40, 50 Offset Aluminum 12X SW17 HANDLE OFS AL SW17 00270383
32, 40, 50 Straight Aluminum 11X SW17 HANDLE STR AL SW17 0 0 270 311
No Handle 09X
Loose Handle 0XX
*These handles require the additional mounting hardware which is included
O-Ring size 06-25
O-Ring with Back-up Ring size 32-50
Ball Seal
Thrust Washer
O-Ring with Back-up Ring
Model Code
SEAL KIT KHB - 06 NPT/SAE - XX14
Seal Kit
Valve Body Type
KHB = Block Housing
KHM = Forged Housing
KH3/4 = 3-Way & 4-Way Valves
KHP = Manifold Mount
Valve Size
06, 10, 16, 20, 25, 32, 40,50
Connection Type
(omit) = Manifold Mount (KHP)
NPT/SAE = NPT or SAE
F3/F6 = F3 or F6 Split Flange
Materials
Body Material
X = Body material does not affect seal kits
Spindle and Ball Material
X = Spindle and ball material does not affect seal kits
Ball Seal Material
1 = Polyacetal (standard)
3 = PTFE
8 = PEEK
O-Ring Material
2 = NBR (Buna N)
3 = PTFE Spindle Seals and FPM (Fluoroelastomer)
O-Rings
4 = FPM (Fluoroelastomer) (standard)
5 = EPDM
Model Code Part Number
SEAL KIT KHB-06NPT/SAE-XX14 02061479
SEAL KIT KHB-10NPT/SAE-XX14 02061467
SEAL KIT KHB-16F3/F6-XX14 02061469
SEAL KIT KHB-16NPT/SAE-XX14 02061468
SEAL KIT KHB-20F3/F6-XX14 02061471
SEAL KIT KHB-20NPT/SAE-XX14 02061470
SEAL KIT KHB-25F3/F6-XX14 02061473
SEAL KIT KHB-25NPT/SAE-XX14 02061472
SEAL KIT KHM-32F3/F6-XX14 02061481
SEAL KIT KHM-32NPT/SAE-XX14 02061480
SEAL KIT KHM-40F3/F6-XX14 02061483
SEAL KIT KHM-40NPT/SAE-XX14 02061482
SEAL KIT KHM-50F3/F6-XX14 02061485
SEAL KIT KHM-50NPT/SAE-XX14 02061484
SEAL KIT KHP-06-XX14 00554029
SEAL KIT KHP-10-XX14 02061486
SEAL KIT KHP-16-XX14 02061487
SEAL KIT KHP-20-XX14 02061507
SEAL KIT KHP-25-XX14 02061488
SEAL KIT KHP-32-XX14 02061489
SEAL KIT KHP-40-XX14 02061505
SEAL KIT KHP-50-XX14 02061506
Seal Kits
Complete maintenance instructions are available on our web site:
http://www.hydac-na.com/sites/hydac-na/Downloads/Manuals/
Accessories